Packaging & Fulfilment Services for the Medical Industry

Medical Device Packaging and Fulfilment for UK Healthcare Businesses

Protective packaging designed around your specification, with secure storage and accurate pick and pack from our UK fulfilment centre.

Medical packaging

We design and supply bespoke outer packaging, inserts and presentation boxes for devices, test kits, samples and consumables, built around the specification your product needs.

Medical fulfilment

We store your stock securely, pick and pack each order with quality checks and dispatch through trusted couriers, with real-time stock visibility throughout.

Why healthcare businesses choose Complete Packaging

Design, packaging and fulfilment under one roof. One team designs your packaging, stores your stock and packs your orders, so there are fewer hand-offs.

99.9% pick accuracy across more than 120,000 items picked every month.

Quality-checked orders. Each order is picked, checked and packed with materials suited to the product.

Real-time stock tracking. Barcode scanning at goods in and at every pick gives you live visibility of your inventory.

Over 25 years of experience in packaging, fulfilment and distribution, with a dedicated account manager for your account.

What is medical device packaging?

Medical device packaging protects a device from damage, contamination and tampering between manufacture and use, and carries the information the user needs. For sterile devices, packaging has an additional job: it must maintain a sterile barrier until the point of use, and this is covered by standards such as ISO 11607.

The sterile barrier itself is specified and validated by your device manufacturer or regulatory team. Our role is to design and supply the protective outer packaging, inserts and presentation boxes around it, and then to store, pick, pack and dispatch your products.

Types of medical packaging we design and supply

Medical devices. Custom boxes and inserts hold delicate instruments in position, so they are protected through storage, handling and transit.

Diagnostic and testing kits. Organised packaging keeps components, swabs and sample containers together and presented clearly for the person using them.

Pharmaceutical samples. Protective, well-presented packaging for tablets, capsules, vials and sample packs.

PPE and consumables. Practical, durable packaging for gloves, masks and other essential supplies, built for volume and efficient storage.

Clinical trial and sample packs. Secure, clearly organised packaging for distribution, where accuracy and confidentiality are important.

Temperature-sensitive products. Insulated outer packaging for products that need to stay within a specific range during transit. Tell us the range you need, and we will confirm what we can support.

From specification to finished pack

Good medical packaging starts with the specification: the product’s size, weight, fragility, storage conditions and any markings or instructions that must be carried.

We turn that into a structural design using our CAD design service, then develop it through new product development packaging, so you can review a design before it goes into production. The finished packs are made from corrugated board and custom cardboard boxes, with inserts shaped to the product. For fragile items, see our fragile packaging service.

Tamper-evident and child-resistant packaging

Some medical and health products need tamper-evident or child-resistant features. Our guides explain how each works: read about tamper-evident packaging and child-resistant packaging. Talk to us about what your product requires, and we will discuss the options.

Secure storage and pick and pack

Secure, organised storage. Our warehouse offers clean, organised storage for short-term and long-term stock, with pallet racking that has capacity for more than 1,200 pallets. See our warehousing and storage service.

Real-time inventory. Our warehouse management system gives you live stock information at all times. See our inventory management and stock control services.

Quality-checked pick and pack. Each order is picked, checked and packed using protective materials suited to the product. See our pick and pack service.

Specialist storage options. For temperature-sensitive stock, talk to us about what you need, and we will confirm what we can offer.

Reliable dispatch. We work with trusted couriers and offer same-day and next-day options across the UK and globally. See our distribution service.

Who we work with

We work with medical device manufacturers, healthcare product suppliers, pharmaceutical companies, diagnostic laboratories, clinical research organisations, and health and wellness brands, including ecommerce healthcare businesses selling directly to the public.

Medical packaging and fulfilment FAQs

What does medical device packaging need to do?

It needs to protect the device from damage, contamination and tampering, keep it in the right condition through storage and transit, and carry the information the user needs. For sterile devices, it must also maintain a sterile barrier until use.

Do you provide sterile packaging?

We design and supply protective outer packaging, inserts and presentation boxes. Sterile barrier systems are specified and validated by the device manufacturer, and we pack and protect around them. Tell us your requirements, and we will confirm how we can help.

Can you store and ship temperature-sensitive products?

We offer specialist storage options and insulated outer packaging for temperature-sensitive products. Tell us the temperature range you need, and we will confirm what we can support.

Can you pack diagnostic and testing kits?

Yes. We design organised packaging for test kits, swabs and sample containers, and we pick, pack and dispatch kits accurately, with each order quality checked.

Can you deliver directly to clinics, labs and consumers?

Yes. We dispatch to healthcare providers, laboratories and individual customers, and our systems integrate with Shopify, Amazon, WooCommerce and eBay for ecommerce healthcare brands.

Who is responsible for regulatory compliance?

You are responsible for regulatory classification, labelling and any validation your product requires. We work to your specification and flag anything in the packaging or fulfilment process that could affect it.

How do I get a quote for medical packaging or fulfilment?

Send us your product details, volumes and any specification requirements through our contact page, or book a free operations survey. We will come back with a clear proposal.

Talk to our medical packaging and fulfilment team

Tell us about your product, your specifications and your volumes, and we will show you how packaging and fulfilment can work together for your business.